INDUSTRIAL

Models S12-56, S8-43 & S8-43S

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  W.H.O. Stationary Grinders are built especially for large commercial or industrial mill operations. Installations where capacity, dependability, low maintenance and long life are requirements. These benefits are necessary to produce a profit in today's marketplace.
 

In addition to building the best tub grinders possible, W.H.O. also offers their customers superior service. You can call the factory and talk directly to the people who built your grinder. They'll know what machine it is and any of its special features. If you need parts they can just about always be shipped the same day you call.
 

Avoiding costly downtime is critical to your bottom line. When you purchase a

  dependable W.H.O. Stationary Grinder, you can count on increasing your efficiency by meeting your projecteddelivery schedule with a quality product. W.H.O. grinders make the best use of your capital investment.

Look at the many quality features the W.H.O. grinders have. You'll appreciate the benefits you will receive as an owner, such as: minimum downtime, maximum capacity, low maintenance, multiple product use, dependable service, and increased profits. The standard Stationary Grinder, Model S12-56, manufactured by W.H.O., is of the same high quality construction and materials used in the P12-56 Portable Grinder. Power units are specified by the customer. The frame is 12" channel iron and the supports are made of 1/4" plate steel. The discharge area under the cylinder is built to the specifications of the customer.

 
FEATURES
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

 

 

 

 

 

 

 

   

 

Built for large capacities, the standard heavy-duty cylinder shaft is 56" long and 4 7/8" in diameter, with a 3 3/16" diameter bearing journal. There are eight rods in the cylinder which go through the cylinder plates and one end of each hammer. Twelve hammers, 3/8" thick, are spaced between every other cylinder plate for a total of 96 hammers. The weight of the hammers, when in motion with the cylinder, act as a flywheel giving the cylinder a more uniform balance and even motion.

Two cylinders can be used in the same tub if additional capacity is desired or extra fine grinding is anticipated. The cylinder is factory balanced for vibration-free operation. Balancing can be performed in the field following the directions given in the owner's manual.

 

The 12-foot, 2 1/2" flared tub top reduces spillage. The inside diameter of the tub is 10'. The straight sides improve feeding of material. Side fins inside the tub move material away from the edge of the tub to the cylinder as the tub rotates.

 

 

 

 

The grinding screens are made in two sections. Different sizes can be used with grinder to achieve a mixed grind, if desired

The frame is 7/8" bar stock. Screens have an area of 2,800 square inches on Model S12-56, and an area of 2,275 sq. in.on Model S8-43. Standard hole sizes run from 1/16" through 6". Optional sizes available upon request. Screens are interchangeable.

 

On each end of the main shaft are heavy-duty SKF ball bearings. The cylinder power source can be specified by the customer and mounted at the factory or in the field.

 

 

 

 

 

 

INSTALLATION:
For the most efficient method of operation, the tub should be set with the top edge about four feet above the floor or the bottom of the tub at floor level. This allows the drive train, power source, support rollers, and chain to be easily accessible for service and maintenance. This also makes it easier and safer for cleaning up under and around the grinder, and is a more convenient height for loading the tub.

Pictured is a typical installation of two tub grinders in an alfalfa mill. Mounted in this position, the operator has easy access to the power source, bearings, drive shaft and other areas which should be monitored. The owner of this installation said he had previously owned grinders mounted at floor level, but this installation with the tub above the floor is the safest and also the easiest for servicing the grinder. It's also the quickest for general cleanup. He said he wouldn't have them installed any other way.

W.H.O. Stationary Grinders have the reputation of being the best investment in grinders because they have the kind of "staying power" that's hard to find. This is the original tub grinder built by W.H.O. Mfg. in 1945. It has been in operation daily in a variety of installations.

 

Since receiving the original tub grinder patent in 1952, W.H.O. has made many design changes to benefit the user, but it's still the same machine. Each grinder is built to order and a variety of options are available to customers.

 

 

 

 

The tub is driven by electrical power through a planetary gear box with variable speed control, using a load sensor on the electric line to the motor.  The sensor will slow down the tub according to the load, toughness or moisture content of feed stock

 

 

 

 

The cylinder on the Model S12-56 can be driven by an electric motor or engine.  Screens are accessible from the tub, and the cylinder ca be removed through the tub.  The tub is driven by the sprocket and differential from an electric motor with a load sensor to govern tub speed.

 

 

 

 

 

 

 

The tub rests on heavy-duty roller bearings, adjustable roller guides make it easy to center the tub and the extra strong chain keeps it turning in the toughest conditions.

 

 

 

The tub is tilted hydraulically for changing screens, or for servicing.  The safety brace is provided with pins to be locked on the hydraulic cylinder shaft for safety purposes when the tub is raised.  Not the heavy-duty bracing on the underside of the tub.

 

 

 

 

The tub rests on heavy-duty roller bearings, adjustable roller guides make it easy to center the tub and the extra strong chain keeps it turning in the toughest conditions.

 

 

 

The cylinder on the Model S8-43S is driven by an electric motor.  The power is transferred by jackshafts and 10 V-belts (for use on 50 Hz. electric power).  The belts reduce vibration and load shock from the cylinder to the motor.  The Model S8-43 (for use on 60Hz. electric power) is driven directly from the motor.

 

 

 

Side fins inside the tub help move material away from the edge of the tub and into the path of the cylinder.

 

 
SPECIFICATIONS
 

Model S12-56 Specifications

Width across top of tub 12 feet 2-1/2 inches
Inside diameter of tub at base 10 feet
Height from top of tub
to ground
Varies (Minimum: 10 feet)
Drivelines 1700Spicer
Cylinder weight (without hammers or rods) 1010 Ibs
Shaft size 5 inches
Bearings (Double row ball bearings
with split housings)
3-3/16 inches
Rotor length 56 inches
Rotor diameter 20 inches
Hammer swing diameter 31 inches
Number of hammers in standard set 96
Hammer length 7-15/16 inches
Hammer rods 4140 heat-treated steel 53-11/16 inches long 15/16 inches dia.
Rotor speed 1800r.p.m.
Tub drive MXS 882 Chain around tub through
a gearbox and gear motor
Tub speeds AC inverter control-0-12 r.p.m. max.
Under mill conveyor Can be furnished to customer
specifications, if desired
Conveyor assembly Options upon request
Screens are made in two sections having total area of 2,800 square inches with 7/8 inch square bar frames for strength and rigidity.
 Screen sizes 1/16 inch thru 6 inch perforation
(optional sizes available upon request)
Screen to hammer clearance 1/4 inch
Motor optional Customer spec up to 500 h.p.
Weight 12,000 Ibs. without engine
Frame 12 inch structural channel 20 Ibs. per foot
and 40 inches wide
Tub 12 feet 2-1/2 inches at top, 10 feet at bottom
and 63 inches deep
 Mounting pedestal Furnished to set grinder to
customer's specified height.
 
Models S8-43/S8-43S Specifications
Weight 7000 Ibs.
Width 9 feet 6 inches
Height 9 feet 6 inches high in transport
Length 25 feet
Bearings Grease sealed, standard sizes,
locally available.
 Recommended power 100 to 150 h.p., electric
Main drive 1800 r.p.m
S8-43 Direct electric drive
S8-43S Belt driven, double jackshaft
with hi-cap V-belts (10 belts)
Capacity Hay, up to 25 tons per hour;
corn, up to 800 bushels per hour;
shelled corn, 3500 bushels per hour.
Tub drive Electric through planetary
gearbox with variable speed controller.
Tub speed AC inverter control, 0-12 r.p.m. max.
Hammermill 54 hammers standard
(up to 108 possible).
Hammer size 2-1/2 inches x 7 inches x 3/8 inch.
Heavy-duty hammers - hard-faced (4) corners.
Cylinder shaft diameter 4-3/16 inches,
1045 high tensile steel
Cylinder shaft diameter 4-3/16 inches,
1045 high tensile steel.
Cylinder size 43 inches long, 25 inches diameter
with hammers extended. 360° free-swinging.
Screen area 2275.5 square inches
Screen sizes 3/16 inch thru 6 inch perforation
(optional sizes available upon request)
Tub width 9 feet 6 inches
Tub depth 50 inches
Under mill conveyor Can be furnished to customer
specifications, if desired.
Tub tilt Electric hydraulic pump and cylinder.
 
W.H.O. Manufacturing - Box 1153 - Lamar, Colorado 81052 - 1-719-336-7433